Manufacturing Technology and innovation

 FMEA is stand for Failure Mode and Effects Analysis. FMEA is a process analysis tool. FMEA is used to identify all the failures or potential failures that may occur in a process, before any physical error occur in the process and analysis consequences due to failures. It is one of the core tool of IATF16949 . Other core tool of IATF16949 are: APQP: Advance Product Quality Planning PPAP: Production Part Approval Planning MSA: Measurement System Analysis SPC : Statistical Process Control Type of FMEA: There are two type of FMEA: DFMEA (Design Failure Mode and Effects Analysis) PFMEA (Process Failure Mode and Effects Analysis) 1. DFMEA (Design Failure Mode and Effects Analysis): DFMEA is a methodology which is used to analyse the risk or failure during new product or process development, it also used during any change or modification in product or process. 2. PFMEA (Process Failure Mode and Effects Analysis) PFMEA is a methodology which is used to analyse risk or failure during manufact

 Full form of MSA is Measurement Systems Analysis. MSA is a process to validate the measurement system of an organisation. It indicates error in measurement system.  The main aim of MSA is to assure that measurement system delivers reliable results with repeatability and reproducibility (R&R). It is important to get the right data for the each part of the product, if there is an error gauge, then, we will not able to get correct data which in turn give wrong interpretation about the data and wrong size product will reach to the customer, so it is important to have each gauge R&R at regular frequency. MSA is define mathematically method of determining the amount of variation that exists within a measurement process. Variation in the measurement process can directly contribute to overall measurement system. MSA is used to certify the measurement system for use by evaluating the system’s accuracy, precision and stability. It is one of the core tool of IATF16949 . Other core tool o

  PPAP is stand for Production Part Approval Proces . PPAP is standard process in automotive and aerospace industries. It is basically written contact between supplier and customer about a product or process through which product will manufacture. It is output of APQP. Intresting thing about pronunciation of PPAP is that is not pronounced as P P A P, where as it is pronounce as P-PAP .   It is one of the core tool of IATF16949 . Other core tool of IATF16949 are: APQP: Advance Product Quality Planning FMEA: Failure Mode and Effects Analysis SPC : Statistical Process Control MSA : Measurement Systems Analysis You can read about above topic by clicking on them. PPAP is very important for supplier and manufacturer, to understand the requirement of customer and also helpful to the customer to know, that, how well product will produce through it's lifetime by manufacturer. PPAP is a risk identification and mitigation process used to provide evident to the customer that there is a relia

 APQP is stand for Advance product Quality planning. APQP is a process that is used satisfy product quantity as per customer requirements. APQP is not just a process but it is set of process or framework of process that are used while developing new product or new process. By APQP we ensure that new product or process should well established before product reach to the customer. APQP (Advance Product Quality Planning) is one of the five basic core tool of IATF 16959 . Other four core tools of IATF16949 are: PPAP : Production Part Approval Proces FMEA: Failure Mode and Effects Analysis SPC : Statistical Process Control MSA: Measurement Systems Analysis  Soon we will be writing about these four core tools. In this article we will concentrate on APQP only. There two aims of APQP   Firstly , To increase communication between different departments of the company specially R&D, production, logistics, sales, etc. Most of the work what R&D is doing, is not aware to other departments,

 IATF 16949 is a quality standard for automobile industries. This standard is used to maintain the quality of parts used in an automobile. To give your product to automobile industries your company should be certified with IATF16949. To supply product to automobile industries this certificate is compulsory. Exact meaning of automobile here is the vehicles that run on road or they are made to run on the roads, tractors, Earth movers and trains are not include in automobile. IATF is modified by group of OEMs and technical committee of ISO. It was developed to provide best quality product to the customer and also include specific requirements of the customer and focus on continuous improvement in all phase of manufacturing cycle even in supply chain management. Full form of IATF is International Automotive Task Force.  Task force is group of OEMs, that govern IATF. IATF members include the following vehicle manufacturers: BMW Group, Daimler AG, Ford Motor Company, Geely Group, Gen